Concept Group • Insulon® Vacuum Jacketed Hose

Insulon Applications for Vacuum Systems

Cryogenic and vacuum systems demand extreme thermal performance, reliability, and temperature stability. Insulon® vacuum jacketed hose helps reduce heat gain, boil-off, condensation, frost, and thermal loss in applications involving LN₂, liquid hydrogen, helium, LNG, industrial gases, and temperature-sensitive transfer systems.

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Real-World Vacuum Application

A facility operating cryogenic liquid transfer systems experienced thermal loss and excessive boil-off during low-temperature transfer operations. Existing hose solutions struggled to maintain cryogenic performance, reducing transfer efficiency and creating operational challenges.

Solution

Concept Group implemented Insulon® vacuum jacketed hose engineered to minimize heat gain across cryogenic transfer lines while maintaining stable thermal performance in extreme operating conditions.

Result

  • Reduced heat gain and cryogenic boil-off
  • Improved low-temperature transfer efficiency
  • Reduced condensation and frost formation
  • Reliable performance without ongoing vacuum maintenance

Common Vacuum & Cryogenic Challenges

  • Heat gain causing boil-off during cryogenic transfer
  • Condensation, frost, or icing on transfer lines
  • Two-phase flow at the delivery point
  • Temperature instability across long transfer runs
  • Vacuum maintenance requirements in traditional hose systems

Why Insulon®

  • Supports cryogenic service down to −270°C
  • Vacuum-insulated design helps reduce heat gain and boil-off
  • Custom lengths, fittings, and engineered configurations
  • No pump-down port or ongoing vacuum maintenance
  • Suitable for LN₂, hydrogen, helium, LNG, and industrial gas applications

Discuss Your Cryogenic Application With Our Engineers

Every cryogenic system is different. Schedule a short consultation to review your operating temperature, fluid media, pressure requirements, transfer distance, installation constraints, and thermal performance goals.